Apr 13, 2026 Tso lus

Dab tsi yog ASTM B409 npog rau UNS N08810 phaj?

Q1: Dab tsi yog ASTM B409 npog rau UNS N08810 phaj, thiab nws txawv li cas ntawm ASTM B409 rau UNS N08800?

A:ASTM B409 yog tus qauv specification rau npib tsib xee- hlau-chromium alloy phaj, ntawv, thiab sawb. Nws npog peb lub npe UNS: N08800 (tus qauv Incoloy 800), N08810 (Incoloy 800H), thiab N08811 (Incoloy 800HT). Rau UNS N08810 tshwj xeeb, tus qauv txhais tau hais txog chemistry, mechanical properties, thiab manufacturing requirements optimized for high -temperature creep service.

Qhov txawv tseem ceeb - N08810 vs. N08800 hauv qab ASTM B409:

 
 
Parameter UNS N08800 (Standard) UNS N08810 (800H)
Cov pa roj carbon (C) 0.10% max 0.05-0.10%(tswj yam tsawg kawg nkaus)
Aluminium (Al) 0.15-0.60% 0.15-0.60%
Titanium (Ti) 0.15-0.60% 0.15-0.60%
Al+Ti tag nrho 0.30-1.20% 0.30-1.20%
Grain loj yuav tsum tau Tsis tau teev tseg ASTM 5 los yog coarser
Thawj daim ntawv thov General corrosion kuj High -kev pab cuam creep kub

Vim li cas Carbon Yam tsawg kawg nkaus rau N08810:

Kev tswj cov pa roj carbon ntau (0.05-0.10%) hauv UNS N08810 txhawb kev tsim cov nplua chromium carbide precipitates ntawm cov ciam teb. Cov carbides pin cov qauv nplej, tiv thaiv cov ciam teb zawv zawg ntawm qhov kub siab. Qhov no mechanism dramatically txhim khocreep- tawg zogsiab tshaj 600℃(1112℃F).

Hauv qab no 0.05% carbon:Kev tsim cov carbide tsis txaus; cov khoom coj zoo li N08800 nrog cov neeg tsis zoo creep tsis kam

0.05-0.10% carbon:Qhov zoo tshaj plaws carbide faib; siab tshaj creep zog

Tshaj 0.10% carbon:Cov carbides ntau dhau tuaj yeem tsim cov kab txuas txuas txuas ntxiv (brittleness)

Grain Size Requirement (ASTM 5 lossis Coarser):

ASTM B409 rau N08810 yuav tsum tau ua pov thawj ntawm cov nplej loj ib ASTM E112. Coarser nplej (ASTM 5 vs. finer nplej zoo li ASTM 8) txo cov qoob loo ciam teb, uas nyob rau hauv lem:

Txo cov nplej ciam zawv zawg (txhim kho nkag tau yooj yim)

Txo qhov chaw rau carbide nag lossis daus (tiv thaiv dhau -sensitization)

Txhim kho oxidation tsis kam ntawm qhov kub siab heev

ASTM B409 Phaj - Muaj Qhov Loj thiab Kev Pom Zoo:

 
 
Parameter Ntau yam Ua siab ntev
Thickness 3.0mm-75mm (1/8 "mus rau 3") ± 0.3 hli<5 mm; ±10% for thicker
Dav Txog li 2500mm (100 ") ± 3 hli
Ntev Mus txog 12000 mm (40 ft) ± 5 hli
Flatness Raws li ASTM A480 Tsawg dua los yog sib npaug li 5 hli ib 'meter'

Qhia kom raug:

"Plate, Incoloy 800H (UNS N08810), ASTM B409, 10 mm thickness × 2000 mm wide × 6000 mm ntev, tov annealed, pickled. Grain loj ASTM 5 los yog coarser rau ASTM E112. Mill Test Reports per EN 10204 Type 3.

Cov ntsiab lus:ASTM B409 UNS N08810 phaj yog txawv ntawm N08800 los ntawm nws cov kev tswj cov pa roj carbon ntau (0.05-0.10% yam tsawg kawg nkaus) thiab coarser grain loj yuav tsum tau (ASTM 5 los yog coarser). Cov yam ntxwv no ua kom zoo dua cov khoom siv rau cov kev pabcuam siab kub siab tshaj 600 degree, ua rau nws qhov kev xaiv zoo tshaj plaws rau cov khoom siv hluav taws xob, cov khoom siv hluav taws xob, thiab cov khoom siv petrochemical.


Q2: Dab tsi yog cov khoom tseem ceeb thiab kev kho cua sov rau ASTM B409 UNS N08810 phaj?

A:ASTM B409 qhia txog yam tsawg kawg nkaus txhua yam khoom rau UNS N08810 phaj nyob rau hauv cov tshuaj annealed mob. Kev kho cua sov kom zoo yog qhov tseem ceeb los tsim cov microstructure uas yuav tsum tau ua rau siab - qhov kub thiab txias.

Mechanical Property Requirements (Room Kub):

 
 
Khoom ASTM B409 Kev Xav Tau (UNS N08810) Hom Achieved Value
Tensile zog (min) 450 MPa (65 ksi) 550-650 MPa
Yield zog 0.2% offset (min) 170 MPa (25 ksi) 200-280 MPa
Elongation hauv 50 hli (min) 30% 35-45%
Hardness (tus qauv, tsis qhia) - 140-200 HB / 75-90 HRB

Elevated Temperature Mechanical Properties (Informational, for Design):

 
 
Kub Tensile Strength (ntev) Yield Strength (zoo) Creep Strength (1% hauv 10,000h, ib txwm)
400℃(750℃F) 480-580 MPa 150-220 MPa ~ 120 MPa
500℃(930℃F) 450-550 MPa 140-200 MPa ~ 80 MPa
600℃(1110℃F) 400-500 MPa 130-180 MPa ~ 45 MPa
700℃(1290℃F) 300-400 MPa 100-140 MPa ~ 25 MPa
800℃(1470℃F) 200-280 MPa 70-90 MPa ~ 12 MPa

Kev kho cua sov (ASTM B409):

 
 
Parameter Kev xav tau Vim li cas
Tshuaj annealing kub 1150-1200℃(2100-2190℃F) Dissolves carbide, teev cov nplej loj
Txoj kev txias Kev txias sai sai (dej quench rau tuab ntu; cua txias rau nyias) Tiv thaiv carbide nag lossis daus thaum lub caij txias
Huab cua Tswj (cua rau pickled tiav; inert rau ci tiav) Tiv thaiv kev scaling ntau dhau

Kev txheeb xyuas qhov kev kho cua sov kom zoo:

 
 
Kuaj Txoj kev Txais
Cov qoob loo loj ASTM E112 ASTM 5 los yog coarser
Hardness Rockwell B los yog Brinell 75-90 HRB (140-190 HB) raug
Intergranular corrosion (yeem) ASTM G28 Corrosion tus nqi<12 mm/year

Qhov cuam tshuam ntawm Kev kho cua sov tsis zoo:

 
 
Qhov xwm txheej Teeb meem Qhov tshwm sim
Annealing kub tsawg dhau (<1150°C) Carbides tsis tag nrho yaj Txo creep zog, muaj peev xwm rhiab heev
Annealing temperature too high (>1200 degree) Kev loj hlob ntau dhau (ASTM 0 lossis coarser) Txo ductility, tsis tshua muaj zog tensile
Cooling qeeb heev (lub cub txias) Carbide nag lossis daus thaum txias Txo corrosion kuj (sensitized)
Tsis muaj tshuaj anneal (raws li -dov) Cov qauv ua haujlwm txias Tsawg ductility, unpredictable creep kev ua tau zoo

Cov ntsiab lus:ASTM B409 UNS N08810 phaj yuav tsum tau muab tshuaj annealed ntawm 1150-1200℃thiab txias sai sai kom ua tiav cov coarser grain loj (ASTM 5 los yog coarser) thiab carbide faib yuav tsum tau rau high-kub creep kuj. Cov cuab yeej cuab tam ntawm chav tsev kub zoo ib yam li N08800, tab sis qhov kub siab ua haujlwm tau zoo dua.


Q3: Dab tsi yog cov ntawv thov tseem ceeb rau ASTM B409 UNS N08810 phaj hauv siab -kev lag luam kub?

A:UNS N08810 phaj tau teev tseg rau cov cuab yeej ua haujlwm nyob rau hauv 600-815℃(1112-1500℃F) ntau yam uas yuav tsum tau muaj zog, oxidation tsis kam, thiab cov qauv kev ruaj ntseg. Daim ntawv phaj yog siv rau cov khoom siv hauv cov khoom siv hluav taws xob, cov khoom siv hluav taws xob sib txuas, cov hlab ntsha siab, thiab cov khoom siv txheej txheem.

Primary Industries thiab Applications:

1. Petrochemical Processing (Steam Methane Reforming)

 
 
Cheebtsam Ua haujlwm kub Vim li cas N08810 Phaj
Reformer furnace linings (phab ntsa thiab ru tsev) 800-950℃(sab hauv) Oxidation kuj, creep zog
Hloov kab manifolds 750-850 degree Creep kuj, weldability
Cua preheater plhaub 600-700 degree Thermal qaug zog kuj
Khib kub boiler plhaub 500-650 degree Corrosion tsis kam rau flue gases

2. Kev kho cua sov thiab kev ua hlau

 
 
Cheebtsam Ua haujlwm kub Vim li cas N08810 Phaj
Radiant tube rauv plhaub 700-900 degree Kev tiv thaiv oxidation, kev ruaj ntseg
Muffle furnace liners 600-800 degree Carburization kuj, creep zog
Retort shells (lub tshuab nqus tsev vacuum) 500-700℃(cyclic) Thermal qaug zog kuj
Roller hearth rauv liners 600-750 degree Dimensional stability

3. Kev tsim hluav taws xob

 
 
Cheebtsam Ua haujlwm kub Vim li cas N08810 Phaj
Superheater header plhaub 550-650 degree Creep zog, fireside corrosion
HRSG interstage ducting 500-600 degree Thermal qaug zog, weldability
Concentrated solar power (CSP) receiver panels 500-600 degree Molten ntsev corrosion kuj

4. Kev ua tshuaj lom neeg (kub kub)

 
 
Cheebtsam Ua haujlwm kub Vim li cas N08810 Phaj
Nitric acid cog siab -kub absorbers 80-200℃(tsis kub siab) Qhov tseeb N08800 yog siv; N08810 kev ua si
Phosphoric acid evaporator plhaub 100-150 degree Tsis kub kub; N08800 txaus
Sulfur recovery unit (Cov txheej txheem Claus) cov tshuaj tiv thaiv chav 500-600 degree H₂S + SO₂ kuj

Phaj Thickness Selection Guide:

 
 
Daim ntawv thov Hom Thickness Vim li cas
Rauv liners (ib -phab ntsa) 3-6 hli (1/8-1/4 ") Lub teeb ntsuas ntsuas txo cov thermal huab hwm coj thiab nqi
Cov hlab ntsha siab 10-25 hli (3/8-1 ") Kev tiv thaiv siab + creep nyiaj
Kub exchanger plhaub 8-15 hli (5/16-5/8 ") Siab + corrosion pub
Ducting thiab breeching 4-8 hli (5/32-5/16 ") Cov qauv tsim + oxidation pub

Tsim qhov zoo ntawm N08810 Phaj:

 
 
Qhov zoo Kev piav qhia
Siab tso cai rau kev ntxhov siab ntawm 700 degree ASME Tshooj VIII Division 1 tso cai ~ 25 MPa rau N08810 vs. ~ 15 MPa rau N08800
Lub neej ntev dua 2-3x lub sijhawm ntev mus rau 1% nkag ntawm 650℃piv rau N08800
Oxidation tsis kam mus rau 815 degree Kev pabcuam txuas ntxiv yam tsis muaj qhov ntsuas qhov tseem ceeb
Tsis kam rau carburization Tseem ceeb hauv hydrocarbon thiab CO-nplua nuj huab cua
Weldability Yooj yim welded siv cov txheej txheem txheej txheem (ERNiCr-3 muab tub lim)

Kev txwv - Thaum N08810 tsis pom zoo:

 
 
Qhov xwm txheej Kev xaiv zoo dua
Continuous temperature >815℃(1500℃F) Incoloy 800HT (N08811) lossis Inconel 601
Severe carburization (high carbon activity, >900 degree) Inconel 601 lossis 693
High-pressure hydrogen (>100 bar, >400 degree) Seamless yeeb nkab (tsis phaj) los yog Inconel 625
Dej hiav txwv los yog siab -chloride immersion (tsawg kub) Incoloy 825 los yog super duplex

Cov ntsiab lus:ASTM B409 UNS N08810 phaj yog cov khoom siv rau siab - cov khoom siv kub ua haujlwm ntawm 600-815℃hauv petrochemical, kho cua sov, thiab kev lag luam tsim hluav taws xob. Nws ua ke ntawm creep zog, oxidation tsis kam, thiab fabricability ua rau nws nyiam xaiv tshaj N08800 rau kev pab cuam kub-kub.


Q4: Puas yog UNS N08810 phaj piv rau UNS N08800 thiab N08811 phaj rau siab -kev siv kub?

A:Xaiv cov qib raug ntawm Incoloy phaj yuav tsum nkag siab qhov kub thiab txias - nyob ntawm qhov kev ua tau zoo sib txawv ntawm N08800, N08810, thiab N08811. Txhua qib yog ua kom zoo rau qhov kub thiab txias thiab kev pabcuam.

Qib Kev Sib Piv Cov Ntsiab Lus:

 
 
Khoom N08800 (Standard) N08810 (800H) N08811 (800HT)
Cov pa roj carbon (C) 0.10% max 0.05-0.10% 0.06-0.10%
Aluminium (Al) 0.15-0.60% 0.15-0.60% 0.25-0.60%
Titanium (Ti) 0.15-0.60% 0.15-0.60% 0.25-0.60%
Al+Ti tag nrho 0.30-1.20% 0.30-1.20% 0.85-1.20%
Grain loj yuav tsum tau Tsis tau teev tseg ASTM 5 los yog coarser ASTM 5 los yog coarser
Qhov kub siab tshaj plaws tas mus li 600℃(1112℃F) 815℃(1500℃F) 980℃(1800℃F)
Creep zog (kwv yees ntawm 700 degree) Tsawg (1 x lub hauv paus) Siab (3-4x N08800) Siab heev (5-6x N08800)
Thermal qaug zog kuj Zoo heev Zoo Nruab nrab
Weldability Zoo heev Zoo Kev Ncaj Ncees (PWHT feem ntau xav tau)
Tus nqi (tus txheeb ze) 1.0x 1.2-1.3x 1.4-1.6x

Daim ntawv thov -Txoj Kev Xaiv Raws li:

 
 
Ua haujlwm kub Pom zoo Qib Vim li cas
Hauv qab 540℃(1000℃F) N08800 (Standard) Txaus; tus nqi qis tshaj
540-650℃(1000-1200℃F) N08810 (800H) Creep ua qhov tseem ceeb; 800H yuav tsum tau
650-815℃(1200-1500℃F) N08810 (800H) Txheem xaiv rau feem ntau siab - cov khoom siv kub
815-980℃(1500-1800℃F) N08811 (800HT) Qhov siab tshaj plaws creep zog; txwv thermal cycling
Kev pabcuam Cyclic (nruam pib / kaw) N08800 lossis N08810 (tsis yog 800HT) 800HT muaj qis thermal qaug zog tsis kam

Kev sib piv Creep Strength (Kev ntxhov siab los tsim 1% Creep hauv 10,000 teev):

 
 
Kub N08800 (MPa) N08810 (MPa) N08811 (MPa)
600 degree ~30 ~45 ~50
650 degree ~15 ~30 ~35
700 degree ~8 ~18 ~25
750 degree ~4 ~10 ~15
800 degree ~2 ~5 ~8

Oxidation Resistance Comparison (Qhov hnyav nce tom qab 1000 teev hauv huab cua):

 
 
Kub N08800 (mg / cm²) N08810 (mg / cm²) N08811 (mg / cm²)
600 degree ~3 ~3 ~2
700 degree ~8 ~7 ~5
800 degree ~20 ~18 ~12
900 degree Tsis ntsuas ~50 ~30

Thermal Fatigue Resistance:

 
 
Qib Tus txheeb ze Thermal Fatigue Lub Neej (Cycles rau Failure ntawm ΔT=500 degree)
N08800 Qhov zoo tshaj plaws (piv txwv li)
N08810 Zoo (70-80% ntawm N08800)
N08811 Nruab Nrab (40-50% ntawm N08800)

Yog vim li cas N08811 muaj qis Thermal Fatigue Resistance:Qhov siab dua Al + Ti cov ntsiab lus (0.85-1.20%) txhawb nqa gamma prime (′) nag lossis daus, uas ntxiv dag zog rau cov hlau ntawm qhov kub thiab txias tab sis kuj txo cov ductility thiab ua rau muaj kev cuam tshuam rau thermal cycling kev puas tsuaj.

Tswv yim pom zoo:

 
 
Scenario Kev xaiv
Lub cub tawg tshiab, khov kho- lub xeev ua haujlwm ntawm 750 degree N08810 (qhov sib npaug zoo tshaj)
Kev hloov kho qhov cub uas twb muaj lawm, xav tau ntau dua throughput (kub) N08811 (yog 800-850 degree)
Batch furnace, nquag qhib qhov rooj (thermal cycling) N08810 (tsis yog 800HT)
Tus nqi - qhov haujlwm tseem ceeb, ua haujlwm ntawm 550 degree N08800
Qhov siab tshaj plaws tuaj yeem nkag tau lub neej ntawm 850 degree N08811

Cov ntsiab lus:Rau daim ntawv thov phaj hauv 600-815℃ntau yam, ASTM B409 UNS N08810 (800H) yog tus qauv thiab ntau yam kev xaiv. N08800 tsuas yog qis dua 600 degree. N08811 (800HT) yog tshwj tseg rau kev pabcuam siab dua 815℃lossis qhov siab tshaj plaws creep lub zog yuav tsum tau, tab sis nws muaj qis thermal qaug zog tsis kam thiab kim dua.


Q5: Yuav ua li cas ASTM B409 UNS N08810 phaj yuav tsum tau fabricated, welded, thiab tshuaj xyuas rau siab - kub kev pab cuam?

A:Kev tsim kho kom zoo, vuam, thiab kev tshuaj xyuas ntawm UNS N08810 phaj yog qhov tseem ceeb los khaws lub siab - qhov kub thiab txias creep zog thiab corrosion kuj ntawm cov khoom. Cov kev coj ua tsis zoo tuaj yeem tsim cov cheeb tsam weld uas ua tsis tiav ntxov hauv kev pabcuam.

Fabrication Guidelines:

 
 
Kev ua haujlwm Kev pom zoo Vim li cas
Txiav (shearing, plasma, laser) Siv cov cuab yeej huv, ntse; tshem HAZ (tshav sov- thaj tsam cuam tshuam) tom qab plasma / laser txiav Tiv thaiv kom tawg pib los ntawm cov npoo ntxhib
Ua kom txias (txias) Siv cov nkhaus radii loj (Ntau dua lossis sib npaug rau 2 × phaj tuab rau 90℃khoov) N08810 muaj qhov nruab nrab ductility; nruj khoov yuav tawg
Forming (kub) Tshav kub rau 950-1050 degree, daim ntawv, ces tov anneal Kev kub siab yam tsis muaj kev tshaj tawm -anneal tuaj yeem ua rau muaj kev ntxhov siab ntxiv
Tshuab dhos Siv cov cuab yeej ntse carbide, zoo rake, coolant dej nyab Ua hauj lwm hardens ceev; npub cov cuab yeej ua rau galling

Vuam Cov Lus Qhia:

 
 
Parameter Kev pom zoo
Txheej txheem GTAW (TIG) lossis SMAW (stick) - nyiam; GMAW (MIG) – txais
Filler hlau ERNiCr-3 (Inconel 82) - tus qauv; ERNiFeCr-1 (Incoloy 800 muab tub lim) - kuj siv tau
Tiv thaiv roj 100% Argon (GTAW); Argon + 2-5% Hydrogen rau hauv paus hla (yeem)
Rov qab ntxuav Yuav tsum muaj rau tag nrho -kev nkag welds (argon ntawm sab nraub qaum)
Interpass kub Tsawg dua los yog sib npaug rau 150℃(300℃F) - tsis txhob overheat
Thaum tshav kub kub input 10-20 kJ / in (qis rau nruab nrab)
Tom qab-weld heat treatment (PWHT) Tsis xav tau N08810(tab sis tej zaum yuav raug teev rau cov ntu tuab lossis cov ntawv sau npe)

Kev txiav txim siab tshwj xeeb rau N08810 vs. N08800 Vuam:

 
 
Qib PWHT Requirement Yog vim li cas
N08800 Tsis xav tau Standard tov annealed qauv
N08810 Tsis ib txwm yuav tsum tau Tab sis yog tias PWHT ua tiav, siv 980℃+ ceev txias
N08811 Feem ntau yuav tsum tau (980℃+ quench) Txhawm rau kho cov khoom creep hauv weld HAZ

Kev npaj Weld:

 
 
Kauj ruam Paub meej
Ntxuav Tshem tawm cov roj, roj, thiab cov pa phem (acetone lossis cawv)
Bevel Ib leeg V lossis ob npaug V nyob ntawm tuab; 60-70℃nrog lub kaum sab xis
Hauv paus qhov sib txawv 2-4 hli (0.08-0.16 ")
Av (hauv paus ntsej muag) 1-2 hli (0.04-0.08 ")

Kev Tshawb Fawb thiab Kev Xeem:

 
 
Kuaj Txoj kev Txais Ntau zaus
Kev kuaj pom Qhov muag liab qab los yog 2x magnification Tsis muaj kab nrib pleb, undercut, porosity 100% ntawm welds
Dye penetrant (PT) ASTM E165 Tsis muaj linear indications 100% tseem ceeb welds
Kev ntsuas hluav taws xob (RT) ASTM E 94 Tsis muaj kab nrib pleb, tsis muaj fusion Spot los yog 100% rau code
Ultrasonic (UT) ASTM E 213 No indications >1.2 hli Thick sections (>12 hli)
Hardness traverse (hla weld) ASTM E18 Tsawg dua lossis sib npaug rau 95 HRB (tsawg dua lossis sib npaug rau 200 HB) Sour kev pab los yog code yuav tsum tau

Ncej -Fabrication Cleaning thiab Passivation:

 
 
Kauj ruam Txoj kev Vim li cas
Degreasing Alkaline ntxuav los yog hnyav Tshem tawm cov roj, cov ntiv tes
Pickling Nitric -hydrofluoric acid sib tov (rau scale tshem tawm) Tshem tawm cov cua sov los ntawm vuam
Passivation 20-25% nitric acid ntawm 50℃rau 30 feeb Restores chromium -nplua nuj passive zaj duab xis
Yaug Deionized dej Tshem tawm cov kua qaub residue

Common Fabrication Mistakes thiab Tiv Thaiv:

 
 
yuam kev Qhov tshwm sim Kev tiv thaiv
Tsis muaj rov qab tshem tawm ntawm lub hauv paus pass Qab Zib (Internal oxidation) Siv argon rov qab ntxuav
Excessive heat input (>25 kJ / hauv) Grain loj hlob, txo creep zog Siv stringer hlaws, tsis dav weaves
Vuam tsis tu Porosity, suav nrog Degrease ua ntej welding
Sib tsoo nrog carbon steel log Embedded hlau (galvanic corrosion) Siv cov hlau tsis muaj steel lossis cov log tshwj xeeb
Cold working >15% tsis muaj annealing Cracking, txo ductility Anneal tom qab hnyav ua haujlwm txias

Code Requirements (ASME Section VIII Division 1):

 
 
Parameter Kev xav tau
Tso cai rau qhov kev ntxhov siab ASME Tshooj II, Ntu D (Table 1A rau N08810)
Weld kev sib koom ua haujlwm 1.0 rau tag nrho RT; 0.85 rau qhov chaw RT; 0.70 rau RT
PWHT kev zam Txog li 25 hli thickness, tsis muaj PWHT yuav tsum tau (ib ASME)

Cov ntsiab lus:ASTM B409 UNS N08810 phaj yog yooj yim fabricated thiab welded siv cov txheej txheem txheej txheem. Cov kev xav tau tseem ceeb suav nrog: siv ERNiCr-3 muab tub lim, rov qab ntxuav kom puv -kev nkag welds, tswj cov khoom siv hluav taws xob (10-20 kJ / hauv), thiab ntxuav / passivate tom qab vuam. PWHT tsis yog ib txwm xav tau. Kev tsim khoom tsim nyog khaws cia qhov kub-kub creep zog uas txawv N08810 los ntawm N08800.

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